Elevate Your Brand with
Our Packaging Solutions…
Helios Packaging operates a robust national network of 10 state-of-the-art automated manufacturing facilities strategically located across India. Each plant is equipped with advanced machinery, cutting-edge technology, and dedicated in-house design and quality control teams, ensuring every product meets stringent international standards for quality, capacity, and performance.
To complement our manufacturing excellence, we maintain a dedicated fleet of logistics vehicles stationed at each facility, enabling seamless, timely delivery of finished packaging solutions to our clients across the country.
MANUFACTURING UNITS OVERVIEW
Helios Packaging operates multiple state-of-the-art manufacturing units across India, strategically designed to support large-scale production for both domestic and international markets. Each facility is purpose-built and specializes in specific packaging formats, including flexible packaging, rigid boxes, corrugated solutions, and sustainable packaging options, ensuring precision, efficiency, and consistent quality across every product line.
In addition to format specialization, Helios maintains dedicated manufacturing units for food-grade, pharmaceutical, and industrial packaging. These facilities are equipped with advanced technology and strict quality-control systems to meet the highest safety, hygiene, and regulatory compliance standards. This structured, multi-unit approach allows Helios Packaging to scale efficiently, customize solutions across industries, and reliably deliver packaging that meets global performance and compliance requirements.
TECHNOLOGY & AUTOMATION
Equipped with advanced high-speed flexographic and rotogravure printing machines, automated extrusion lamination lines, and precision die-cutting systems, Helios Packaging ensures consistent quality, accuracy, and visual excellence across all packaging formats. The integration of robotic palletizers further streamlines material handling, minimizes manual intervention, and enhances overall operational efficiency, enabling faster turnaround times while maintaining stringent quality standards.
QUALITY CONTROL: RIGOROUS TESTING & INSPECTION
In-House Labs:
Material Testing: Density, GSM, Bursting Strength, Moisture, etc
Process Checks: Visual & dimensional parameters in line with drawing/specifications.
Barcode/QR code verification systems for traceability.
Third-Party Audits: Annual audits by SGS, Intertek, and client-appointed agencies.
Green Manufacturing Initiatives Energy Efficiency:
Solar-powered units (30% energy from renewables). Waste heat recovery systems in extrusion processes.
Waste Reduction: Zero-liquid discharge (ZLD) plant for water recycling. Scrap material upcycling into recycled packaging lines.
Future-Ready Expansion R &D Wing:
Focus on biodegradable polymers and edible packaging prototypes.
Capacity Augmentation: Plans to add 2 new facilities by 2026 with Industry 4.0 integration.